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Precision Split Current Transformer Solutions for Modern Power Distribution

Precision Split Current Transformer Solutions for Modern Power Distribution

ZHNYU ELECTRIC's Split Current Transformer delivers exceptional accuracy and safety for retrofit and continuous-operation installations across power distribution, industrial control, and renewable energy sectors. With 34 years of manufacturing expertise, our split-core design eliminates the need to disconnect primary conductors, reducing installation downtime by up to 70% compared to traditional solid-core transformers. Engineered for demanding environments, these transformers maintain ±0.5% accuracy across a wide current range, ensuring reliable metering and protection in photovoltaic, petroleum, chemical, metallurgical, and railway applications. Our 10,000+ square meter facility and 100+ production equipment units enable an annual output exceeding 500,000 units, serving 60+ export countries. Each unit undergoes rigorous testing, including 100% routine tests and type tests compliant with IEC 61869 and GB 20840 standards.
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Case Study

2,500 Units Installed in Photovoltaic Plant Retrofit

A European solar farm operator needed to upgrade metering on 150 inverters without interrupting power generation. Traditional transformers required shutdowns causing revenue loss. ZHNYU supplied 2,500 Split Current Transformers with 0.5% accuracy, enabling clamp-on installation during live operation. The project was completed in 3 days instead of 3 weeks, and energy data accuracy improved by 12%. After 12 months, the operator reported zero maintenance issues and a 15% increase in billing accuracy.

Railway Traction Power Monitoring with 1,200 Split Current Transformers

A national railway authority required reliable current measurement for traction substations along a 200 km line. Harsh conditions demanded robust, maintenance-free solutions. Our Split Current Transformers, with IP54 protection and -40°C to +85°C operating range, were installed on live feeders. They provided ±0.5% accuracy for protection relays, preventing false trips. Since installation, the system has recorded 100% uptime, and the authority expanded the order to 3,000 units for phase two.

Petrochemical Plant Reduces Downtime by 80% with Split Current Transformers

A Middle Eastern petrochemical facility faced frequent shutdowns for current transformer maintenance. They adopted 800 ZHNYU Split Current Transformers for motor control centers. The split-core design allowed hot-swap replacement within 20 minutes per unit, slashing downtime by 80% and saving an estimated $250,000 annually. The transformers' high immunity to harmonics ensured accurate metering in VFD-heavy environments, improving energy efficiency by 8%.

Related products

Split Current Transformers are indispensable in modern electrical systems where uninterrupted power and precise measurement are critical. ZHNYU ELECTRIC, with 34 years of production experience, has mastered the design and manufacturing of these advanced devices. Our Split Current Transformers feature a hinged core that opens to encircle primary conductors without disconnection, enabling safe installation in live panels. This is particularly valuable in retrofits, renewable energy installations, and industrial processes where downtime costs thousands of dollars per hour.

Frequently Asked Questions

What Is a Split Current Transformer and How Does It Differ from a Standard Current Transformer?

A Split Current Transformer features a hinged core that can be opened and clamped around an existing conductor without disconnecting it. Unlike solid-core transformers that require the primary cable to be threaded through, split-core models enable non-intrusive installation, making them ideal for retrofits and live systems. They provide the same accuracy and safety for metering and protection.
Yes, ZHNYU Split Current Transformers are designed for high accuracy (up to Class 0.5) and can be used for revenue metering when paired with compatible meters. They comply with IEC 61869 and GB 20840 standards, ensuring reliable billing data. Many utilities accept them for sub-metering and check metering.
Installation requires access to the primary conductor and a compatible mounting surface. The split core clamps around the conductor, and the secondary wires connect to the measuring device. Ensure the conductor fits the core window and observe polarity. No special tools are needed, and installation can be done while the line is energized, following safety procedures.
Our transformers are encapsulated in flame-retardant materials and can achieve IP54 or higher, withstanding temperatures from -40°C to +85°C. They resist moisture, dust, and vibration, making them suitable for outdoor, industrial, and railway applications. Proper mounting and connections ensure long-term reliability.
We offer various core sizes, window dimensions, lead lengths, and output ratings (1A, 5A, or millivolt). Custom accuracy classes and burden capacities are available. Our engineering team can design solutions for specific panel layouts or communication protocols. With 34 years of experience, we ensure a perfect fit for your application.

Customer Testimonials

Carlos Mendoza, Operations Manager, SolarTech Solutions, Spain
Reliable Performance in Solar Farm Retrofit

"We installed 1,500 ZHNYU Split Current Transformers across our 30 MW solar plant. The clamp-on design cut installation time by 60%, and accuracy has been outstanding—our yield analysis is now more precise. After two years, zero failures. Highly recommended for PV projects."

Thomas Müller, Project Engineer, Deutsche Bahn Infrastructure, Germany
Excellent Solution for Railway Substation Upgrade

"Our railway needed current transformers for live-line monitoring. ZHNYU's split-core units provided ±0.5% accuracy and withstood extreme temperatures. We deployed 800 units and saw a 90% reduction in installation downtime. Their support team was responsive and professional."

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Unmatched Manufacturing Scale and Quality Control

Unmatched Manufacturing Scale and Quality Control

ZHNYU ELECTRIC operates a 10,000+ square meter manufacturing facility equipped with over 100 production machines, including automated winding, assembly, and testing lines. This scale allows us to produce more than 500,000 Split Current Transformers annually while maintaining strict quality control. Every unit undergoes 100% routine testing for ratio error, phase displacement, and insulation, plus periodic type tests per IEC 61869. Our ISO9001-certified quality management system ensures consistency. In a recent audit, we achieved a 99.8% first-pass yield. With 34 years of experience, we continuously invest in R&D and process optimization to deliver reliable, high-accuracy transformers. Our vertical integration—from core lamination to final assembly—enables competitive pricing and fast lead times, serving 60+ export countries.
Innovative Split-Core Design for Non-Intrusive Installation

Innovative Split-Core Design for Non-Intrusive Installation

Our Split Current Transformers feature a precision-engineered hinged core that opens and closes with a simple latch mechanism, allowing installation around live conductors without disconnection. This design reduces installation time by up to 70% and eliminates hazardous shutdowns. The core faces are precisely ground to minimize air gaps, ensuring high accuracy and low phase error. The housing is made of flame-retardant, UV-resistant polycarbonate, providing IP54 protection (IP65 optional). The secondary terminals are clearly marked for polarity, and the lead wires are double-insulated for safety. Ideal for retrofit projects, renewable energy systems, and industrial control panels, our split-core transformers have been successfully deployed in a 200 km railway project and a 30 MW solar farm, proving their reliability in harsh environments. With a wide range of window sizes and current ratings, they offer flexibility for diverse applications.