Solid Core Current Transformer | 0.2 Accuracy Class

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Precision-Engineered Solid Core Current Transformers for Reliable Power Monitoring

Precision-Engineered Solid Core Current Transformers for Reliable Power Monitoring

ZHNYU ELECTRIC, with 34 years of manufacturing excellence, presents our premium range of solid core current transformers, meticulously designed to meet the rigorous demands of modern power distribution, industrial control, and renewable energy systems. Our solid core current transformers offer exceptional accuracy, with a rated burden up to 30VA and a accuracy class of 0.5 or better, ensuring precise current measurement for metering and protection applications. Built on a robust cold-rolled silicon steel core, they deliver minimal phase displacement and low exciting current, which is critical for overcurrent relays and energy metering across photovoltaic plants and substations.
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Case Study

Enhancing Grid Reliability for a European Utility

A leading utility company in Germany faced significant operational downtime and severe revenue leakage due to inaccurate current sensing capabilities within their aging electrical distribution network. They urgently required high-performance current transformers capable of handling peak operating loads up to 4000A with absolute signal fidelity and minimal phase error. To resolve this critical infrastructure challenge, ZHNYU ELECTRIC supplied 500 units of our advanced solid core current transformers, rated precisely at 4000A/5A with a high-precision class 0.2 accuracy profile. These specialized transformers were seamlessly paired with the utility's modern automated metering infrastructure, enabling real-time load profiling, deep data analytics, and advanced remote diagnostics across the grid.

Solar Farm Power Production Optimization in Australia

Operating a massive 150MW utility-scale solar photovoltaic farm in Australia presented severe operational hurdles, particularly regarding continuous power output fluctuations caused by highly intermittent solar irradiance and harsh environmental conditions. The site managers discovered that their existing legacy current transformers lacked the necessary precision and linearity for accurate inverter input monitoring and yield verification. To overcome this critical bottleneck, ZHNYU ELECTRIC provided 1,200 specialized solid core current transformers configured at 300A/5A with a high-accuracy 0.5S class rating, which were expertly installed directly inside the field AC combiner boxes. This enhanced measurement accuracy enabled exceptionally precise tracking of photovoltaic string generation efficiency, allowing engineers to identify underperforming inverter panels early and take corrective action.

Industrial Plant Load Management in Petrochemical Sector in UAE

A major petrochemical refining complex in the United Arab Emirates, operating under continuous 24/7 heavy industrial processing requirements, faced severe operational risks driven by persistent unbalanced electrical loads and high harmonic distortion issues within their power network. To establish a reliable, comprehensive energy management system, the plant selected our rugged solid core current transformers (rated 1000A/5A with class 0.5 accuracy) for direct integration into their heavy-duty 11kV switchgear assemblies. Our transformers delivered clean, highly accurate input signals to the critical downstream motor protection relays, enabling the instant, precise detection of transient motor overcurrents and preventing catastrophic equipment burnout. This immediate fault isolation reduced overall industrial maintenance downtime by 30% annually.

Related products

Solid-core current transformers are essential components in electrical power systems for accurate current measurement and protection. ZHNYU ELECTRIC has been at the forefront of manufacturing these devices since 1992. Our state-of-the-art production facility, spanning 10,000 square meters, is equipped with over 100 precision machinery units, including an automatic winding machine capable of handling wire sizes from 0.04mm to 2.5mm. This ensures uniformity in winding, reducing leakage reactance to less than 0.1%. The core is manufactured from grain-oriented silicon steel with a permeability of over 150,000, ensuring high magnetic flux density and linearity.

Frequently Asked Questions

What accuracy class is available for your solid core current transformers?

We supply accuracy classes from 0.2, 0.5, 1.0 to class 0.2S and 0.5S for special metering, meeting IEC 61869 requirements. Our precise cores and controlled windings improve accuracy across a wide current range. For your application, we recommend the appropriate class; for instance, class 0.5S is typical for billing purposes.
Yes, we offer custom current ratios from 10A to 5000A on the primary, with window sizes suitable for busbars or cables. Our engineers prefer exact current data and overall dimensions. We have 3D design capabilities and rapid prototyping. A typical custom order takes only 20 days for samples.
Absolutely. We offer weatherproof enclosures that meet IP67 rating. Additionally, the insulation materials are UV-resistant and withstand harsh conditions. Many of our clients in petrochemical and solar fields install them outdoors, and we provide mounting kits. We comply with IEC 61869-1 for ambient temperatures and we test at 85°C continuous.
Our current transformers are CE certified and comply with IEC 61869-1, 2, and RoHS directives. We are ISO9001:2015 certified; moreover, our in-house testing is audited by TUV. We provide complete test reports with each batch, including insulation resistance, ratio accuracy, and magnetic balance.

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Customer Testimonials

David Thompson
Seamless Integration and Space Savings

Our partnership with ZHNYU ELECTRIC has been seamless. We integrate their solid core CTs into our switchgear packages used in data centers across North America. Their accuracy of 0.2 ensures our energy monitoring meets PME requirements. Notably, the compact design has enabled us to reduce cabinet size by 20%, saving on material costs. Their MTBF rate is outstanding.

Andreas Möller
Flawless Performance in Extreme Cold

We faced frequent nuisance tripping due to intolerant CTs. ZHNYU supplied custom solid core CTs that addressed our saturation issues. After a one-year trial in our Danish wind farm, the units surpassed our expectations, performing flawlessly in -10°C. Their technical expertise and support are top-rate.

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Exceptional Accuracy of Solid Core Current Transformers (0.2% Error)

Exceptional Accuracy of Solid Core Current Transformers (0.2% Error)

Accurate current sensing is fundamental for precise billing and robust electrical protection across modern power grids. Our solid core current transformers exhibit an outstanding accuracy class of 0.2, accompanied by a rigorously controlled phase error measuring less than 10 minutes. This exceptional metrological performance is systematically achieved through our precision-wound core assemblies and stringent quality control protocols enforced throughout production. Operating across a broad dynamic load range from 10% to 120% of rated primary current, we consistently maintain error margins within 0.2% in strict accordance with IEC standards, guaranteeing pristine energy measurement integrity. For instance, within a sprawling Saudi Arabian cell tower network, our deployed CTs improved overall revenue recording accuracy by 0.9% through precise sub-metering.
Proven Reliability in Over Current Protection

Proven Reliability in Over Current Protection

The absolute protection of high-value industrial assets depends entirely on prompt, reliable fault clearance. Our solid core current transformers are engineered with predictable, robust saturation characteristics, ensuring that sensitive overcurrent relays are never blinded under severe short-circuit fault conditions. We achieve an exceptionally low magnetizing current drawing less than 0.5% of nominal current, providing absolute operational certainty. Every single manufacturing unit is rigorously tested for dynamic thermal withstand capability up to 120 times nominal current, maintaining structural integrity for 2 seconds without sustaining internal damage. Such ruggedized construction explains why a major German steel manufacturing plant installed 340 units in 2023, reporting zero false tripping events over twelve consecutive months of heavy operation.